We design, develop, engineering, assist in all kind of Distillery Plants in economical and optimum performance basis.

Distillery Services:

Distillation consultancy services.

Process design of Distillery plant from various feed stock like; Sweet sorghum juice, Cassava, Molasses and Grains, etc.

Preliminary feasibility report.

Detail Project Report.

Distillation plant basic and detail Engineering.

Industrial alcohol process design

Potable alcohol process design.

Fuel alcohol process design

Design of Integrated still age evaporation system using energy from distillation section.

Process modelling and simulation.

Supervision and Guidance during installation and commissioning of the process equipment.

Guidance for laboratory set up required for the plant activities.

Brief Regarding Distillation Process:
The production process involves the following stages:

Fermentation

Distillation

Fermentation-
Fermentation process employs a special yeast culture and yeast management system, which can withstand variations in the molasses quality, temperature and other shock loads. Fermentation plant consists of four numbers fermenters with all the accessories like, Plate Heat Exchangers for cooling, Air sparger, Broth mixers, and Air blowers etc. Molasses after weighing is diluted to an appropriate sugar concentration while pumping through Molasses Broth Mixer into the Fermentor. Temperature in the fermenters is maintained to an optimum level as required for efficient reaction with the help of Plate Heat Exchanger and recirculation pumping system. This recirculation also helps in proper mixing of fermented wash. A closed loop cooling tower system with an induced draft–cooling tower with circulation pumps is also provided to ensure higher cooling efficiency and to minimize water wastages.

Distillation-
The vacuum distillation has many advantages over conventional distillation atmospheric distillation plants like lower energy requirement, very good quality alcohol and less scaling of the distillation trays due to sludge. Alcohol quality, which is produced from this latest technology, meets to most of the international quality standards like US, British and Japanese standards. The vacuum distillation approximately requires 50 % less steam as compared to conventional old distillation technologies. The vacuum distillation consists of distillation columns with high efficiency column trays, condensers, Reboilers, vacuum pumps and reflux pumps.

There are eight distillation columns in the system as mentioned below:

Analyser cum Degasser column- Analyzer Column is operated under vacuum and it is heated by using the top vapours         of the Rectifier column.

Pre Rectifier column- Alcohol vapour from Analyzer column is directly fed to Pre Rectifier column

Extractive distillation column- Rectified spirit, separated from Pre Rectifier Column is fed into this column.

Rectifier column- The bottom of Hydro Extractive Column is transferred to Rectifier column as feed.

Recovery Column- All fusel oil, impure spirit & esters impurities from other columns are fed to this column. Heavy                 Fusel Oil & LightFusel Oil is drawn out from the column & concentrated in decanters.

Polishing column- This column is derived by using the ED column top vapour and it’s operated under Vacuum.

Evaporators and Distillery experience:

Naran Lala Pvt. Ltd., Navasari, Gujarat. : Design / Basic engineering package for Falling film evaporator for 70 KL Grain based stillage and Bio-methanated spent wash evaporation system for 30 KLPD alcohol plant.

Janatha Fish Meal, Udupi.: Technical advisor for their expansion projects. Design of de-odorization system in fish meal plant.

Nagarjuna Fertilizers &  Chemicals, Hyderabad : Development of process Design package For 300 KLPD , 150 KLPD ethanol plant from sweet sorghum/cane juice including PID'S, broad plant & equipment specifications, layout, including simulation of Distillation system and Integrated evaporator.

Disti Chemi Process Engineering Pvt Ltd, Mumbai : Design of 150 KLPD Ethanol Distillation & Dehydration system.

Adlers Bio-energy, Pune : Design review of 45 KLPD Grain Based Potable alcohol plant Including simulation of Distillation System. Plant Design Review & Procurement assistance.

Krishidhan Ltd., Jalna : Feasibility study for 30 KLPD alcohol plant from sweet sorghum juice and grain

Advance Bio LLC, USA: Development of PFD’s and PID’S for 59.9 MM GPY Corn based alcohol plant. Development of PID’S for 40 MM LPY wheat fuel ethanol plant, USA. Development of PFD's & PID,s for Biomass to alcohol pilot plant.

Alfa Laval India Ltd.: Technical advisor for their Alcohol Plant Designs - from year 2006 to 2008.

Luna Chemicals, Vadodara : Technical advisor for their alcohol projects.

Pioneer Industries Ltd. Pathankot, Punjab : Design review of 70KL grain-based fermentation and high-grade potable alcohol plant.

Globus Spirit Ltd. : Technical advisor for their alcohol projects.

Bing Industries, Myanmar : Design, engineering, consultancy assignment for setting up grain based 250KLPD Distillery Complex with Power Plant.

PRO Industries, Uganda: Design, engineering, consultancy assignment for setting up grain based 250KLPD Distillery Complex with Power Plant.

60KLPD Molasses based distillery Complex : Design, engineering, consultancy for complete Complex out of India.

Asva distillers LLP:  Technical advisor for their 150KLPD ethanol project

Orient Ethanol:  Technical advisor for their 100KLPD ethanol project in Madhya Pradesh

Hydrise Industries: Technical advisor for their 300KLPD and 400KLPD ethanol projects

Shri Shyam Ethanol and Spirits Pvt LTD: Technical advisor for their 180KLPD ethanol and ENA project in Chhattisgarh

Indian Metals and Ferro Alloys: PMC agency for their 140KLPD ethanol project in Odisha

Ethan Naturals Biofuels: Technical auditor for their 150KLPD ethanol project in Madhya Pradesh

Naturals Dairy Private Limited: Technical advisor for their 125KLPD ethanol project In Bihar

Alphalogic Techsys: Technical advisor for their 150KLPD ethanol project in Maharashtra

Nayara Energy: PMC agency for their 240KLPD ethanol project in Madhya Pradesh

Grace Ventures Pvt Ltd (Indorama group company): Technical advisor for their 250KLPD ethanol project

Technical advisor and detailed engineering agency for multiple EPC players.